► TECHNICAL PERFECTION REDUCED TO THE ESSENTIALS

►TOP METERED ►TOP MIXED ►TOP IN USE
 

REDUCED TO THE ESSENTIALS. 

The latest dosing system has been reduced to the essential components without compromising on performance, process stability or service life. We guarantee not only the highest part quality, but also reliable continuity in your production. With a precise mixing ratio of silicones and additives and outstanding economy, the TOP 3100 sets a new standard on the market and extends Elmet‘s product range with another top dosing system.


POWERFUL

► Rate more than 5 liters/minute / 1.32 gallon/minute*

► Max. Pump pressure 200 bar / 2900 psi

► High-precision mixing ratio - volume counter cell resolution 15.6 µl/l


ECONOMIC EFFICIENCY

► Material utilization per container up to 99,6 % 

► High-quality components = service life of 20+ years

► Low maintenance costs

► High process stability thanks to integrated high-precision volume counting


ENERGY EFFICIENCY

► Minimal idling losses (50 Wh) - no pressure loss

► Maximum 300 Wh in operation 


VERSATILE IN USE

► FDA / EMA compliant (optional)

► Viscosity range: 0.001 to 3000 Pas** (>16,000 Pas***)


SAFE

► Safest system on the market (EN ISO 13849-1)

► Guided drum change

► Intuitive and simple operation


USER-FRIENDLY

► Communication protocol OPC UA (Optional)

► Air detection

TECHNICAL INFORMATION ► TOP 3100

► Dimensions L/W/H (mm): 1260 x 1213 x 1900 (2672)

► Drum sizes: 200/20 liter | 55/5 gallons

► Useable materials [Pas]** 0,001 bis 3000

► Discharge rate per component @ 2,7 Pas > 2350 cm³/min

► Max. delivery pressure: 200 bar / 2900 psi

► Power supply: 100 - 264 VAC, 4 A

► Air supply: 6 bar – 1000 NL / min (1/2“)

► Additive lines: 1 Standard

► Static mixer: 1 Standard to 10 Optional

► Volume couter: yes

► Certifications: CE, UL, RoHS

► Simultaneous drum emptying (Eco-Mix): Standard

► Process documentation USB: Standard

► SAVE ENERGY & REDUCE YOUR CO2 EMISSIONS

Put an end to the myth that pneumatically driven dosing systems consume more energy than purely electric systems. Elmet dosing systems set new standards: our technology requires up to 50 %* less energy than purely electrically driven pumps and reduces your CO2 emissions, which protects the environment and saves costs.


Compressed air is one of the most expensive energy sources! That's right! 
But when used correctly, compressed air can even save energy, as comparative measurements on various dosing systems show. Since compressed air as a pneumatic spring is a perfect energy store, ELMET dosing systems consume virtually no energy while they are being serviced. With an idle power consumption of just 50 Wh and an average energy consumption of 150 to a maximum of 400 Wh, compressed air even beats all-electric systems.


WHAT DOES THAT MEAN FOR YOU?

► Reduced energy consumption
Elmet dosing systems consume up to 50 % less energy compared to purely electrically operated pumps. This leads to considerable energy savings.


► Cost savings
Reduced energy consumption reduces operating costs, which leads to a reduction in overall production costs.

► Environmental friendliness
Less energy consumption also means a lower CO₂ impact and therefore a smaller ecological footprint. This supports environmentally conscious production goals.

► Competitive advantage
Companies that use energy-efficient technologies can position themselves better on the market and highlight their sustainability efforts.


► Greater efficiency
The optimum energy efficiency of Elmet dosing systems can contribute to a better overall performance of the production plant.


Choose a sustainable future - choose Elmet!

OPTIONS ► TOP 3100

► Free selectable mixing ratio (Fix-Mix)

► Barcode drum recognition

► Drum lifter

► Wheels

► Customized paint work

► Process dokumentation OPC UA

► Remote maintenance via VNC

► Premium Connectivity

► Simplex (two-machine-operation)

► Tandem (no production downtime)

► FDA / EMA conformity

DOWNLOAD

If you require further information, please contact us.

TOP 3100
Download
PRODUCT OVERVIEW
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PROCESSING UNIT

40D12 - FOR THE PERFECT MIX

ADDITIVE LINES

ADDITIVES – FLEXIBLE & PRECISE

PROCESSING UNIT 40D12 - FOR THE PERFECT MIX

In the processing unit, the A and B components are mixed with the pigment or additive streams. The high pressure of the compressed liquid silicone is fl ow-optimized thanks to sophisticated technology and kept at a constant, adjustable discharge level by a pressure limiter. ELMET has perfected this technology so that it can even be used in the extrusion process without any issues. Here too, ELMET is setting a new benchmark.

 

► Modular design

► Integrated cooling

► Laminar fl ow optimized (no dead corners)

► Simple clamp-connection design

► 45° & 90° connections for easy adaptation to any system

► Up to 6 additive lines can be used per unit

► Simple cleaning

► Minimum material cross-sections with maximum possible throughput

► Economically sophisticated – material minimization in the system

ADDITIVE LINES

ADDITIVES – FLEXIBLE & PRECISE

Pigments and additives are valuable parameters in the LIM process. ELMET therefore relies on high-precision pigment and additive lines developed in-house. The dosing is adjusted to the actual measured volume flow of the components. Optional control systems can permanently readjust and thus increase the precision even further.

 

ADDITIVE LINES:

► Additive container 1 l / 4 l / 20 l

► Volume counter (resolution < 0.1µl/l) 

► Simultaneous drum emptying A+B (Eco-Mix) or freely selectable mixing ratio (Fix-Mix)


SOFTWARE OPTIONS:

► Barcode drum detection

► Remote control via VNC

► OPC-UA | Euromap 82.3

► Fix-Mix mixing ratio

► Premium Connectivity package incl. app for iOS & Android

► Elkem LSR Select

DO YOU HAVE ANY QUESTIONS?
PLEASE CONTACT US!