The all-rounder among dosing systems impresses with its versatility and adaptability. Whether for standard applications or special requirements - our TOP 5100 can be optimally configured to your individual needs. With maximum process stability and a precise mixing ratio, the dosing system not only guarantees excellent part quality, but also exceptional cost-effectiveness.
► High-precision volume counters guarantee exact mixing ratios and maximum process stability. 3.9 µl/Imp (256.000 Imp/L)
VERSATILE IN USE
USER-FRIENDLY
► Easiest guided drum change
* Measured with silicone oil at ẏ=10 1/s η = 2.7 Pas (A+B component) | ** ẏ=10/s | *** ẏ=0,2/s
Safety is our top priority. Not only do we set new standards in terms of energy efficiency, performance and process stability, we can also proudly claim to have the safest dosing system on the market. This high safety standard is confirmed by the successful inspection by TÜV SÜD.
Our TOP 7000 Pro meets the following standards:
► DIN EN ISO 13849-1
► DIN EN ISO 13851
► ÖNORM EN ISO 12100
► ÖNORM EN ISO 13857
► ÖNORM EN ISO 13849-2
In addition, our systems are CE, UL (Underwriters Laboratories) and RoHS certified.
We guarantee that our dosing systems meet the highest safety, quality and environmental standards and therefore comply with all legal requirements and market demands - that is our claim for our dosing systems.
Put an end to the myth that pneumatically driven dosing systems consume more energy than purely electric systems. Elmet dosing systems set new standards: our technology requires up to 50 %* less energy than purely electrically driven pumps and reduces your CO2 emissions, which protects the environment and saves costs.
Compressed air is one of the most expensive energy sources! That's right!
But when used correctly, compressed air can even save energy, as comparative measurements on various dosing systems show. Since compressed air as a pneumatic spring is a perfect energy store, ELMET dosing systems consume virtually no energy while they are being serviced. With an idle power consumption of just 50 Wh and an average energy consumption of 150 to a maximum of 400 Wh, compressed air even beats all-electric systems.
WHAT DOES THAT MEAN FOR YOU?
► Reduced energy consumption
Elmet dosing systems consume up to 50 % less energy compared to purely electrically operated pumps. This leads to considerable energy savings.
► Cost savings
Reduced energy consumption reduces operating costs, which leads to a reduction in overall production costs.
► Environmental friendliness
Less energy consumption also means a lower CO₂ impact and therefore a smaller ecological footprint. This supports environmentally conscious production goals.
► Competitive advantage
Companies that use energy-efficient technologies can position themselves better on the market and highlight their sustainability efforts.
► Greater efficiency
The optimum energy efficiency of Elmet dosing systems can contribute to a better overall performance of the production plant.
Choose a sustainable future - choose Elmet!
► Dimensions L/W/H:
1150 x 790 x 1965 (2445) mm
45.3 x 31.1 x 77.4 (96.3) inch
► Drum sizes: 200/20 liters | 55/5 gallons
► Drum change: 3 sides (180°) in 2 minutes automatically guided
► Usable materials [Pas]**: Pumpeneinheit M: 0,001 bis 3000
► Delivery rate per component @ 2.7 Pas > 2350 cm³ /min
► Maximum delivery pressure 230 bar / 3336 psi
► Power supply: 100 - 264 VAC, 4 A
► Air supply: 6 bar – 1000 NL / min (1/2“)
► Additive lines: max. 6
► Static mixer: 1 Standard (Expandable
► Volume counter: Ja
► Certifications: CE, UL, RoHS (FDA optional)
► Eco-Mix (Simultaneous drum emptying): Standard
► Prozessdocumentation USB: Standard
► Fix-Mix (Freely selectable mixing ratio)
► Shore-Mix
► LSR Select
► Barcode drum detection
► Drum lifter
► Wheels
► Customized paint work
► Process documentation OPC UA
► Euromap 82.3
► Remote maintenance via VNC
► Premium Connectivity
► Simplex (1 dosing system to 2 injection molding machines)
► Tandem (2 dosing systems in alternating operation)
40D12 - FOR THE PERFECT MIX
ADDITIVES – FLEXIBLE & PRECISE
In the processing unit, the A and B components are mixed with the pigment or additive streams. The high pressure of the compressed liquid silicone is fl ow-optimized thanks to sophisticated technology and kept at a constant, adjustable discharge level by a pressure limiter. ELMET has perfected this technology so that it can even be used in the extrusion process without any issues. Here too, ELMET is setting a new benchmark.
► Modular design
► Flow-optimized
► Integrated cooling
► Simple clamp connection
► Easy cleaning (step by step video)
► 45° & 90° connection
Pigments and additives are valuable parameters in the LIM process. ELMET therefore relies on high-precision pigment and additive lines developed in-house. The dosing is adjusted to the actual measured volume flow of the components. Optional control systems can permanently readjust and thus increase the precision even further.
► Additive container: 1 l / 4 l / 20 l // 0.26 gal / 1.06 gal / 5.28 gal
► Controlled additive supply (resolution < 0.1µl/lmp)
