MOLD MAKING.

Modular or customized molds for LSR and HCR.

MOLD MAKING.

MOLD MAKING.

Unbeatable TCO total cost balance.

MOLD MAKING.

MULTICOMPONENT MOLDS.

Productivity advantage through years of EXPERTISE

MOLD MAKING IS TEAMWORK.

Mold making at Elmet is teamwork. Right from the start, we actively involve our customers in the development process and develop customized solutions.

The success of a project depends on close cooperation between our experienced team and our customers. That is why we maintain open and transparent communication. Right from the initial development phases, we work hand in hand to take all aspects into account. This results in innovative and efficient molds of the highest quality.

Our commitment does not end with the completion of the mold. We accompany our customers throughout the entire service life of the tool and are always on hand to provide advice. This long-term support is an essential part of our service.

At Elmet, we rely on partnership and teamwork to develop the best solutions together with our customers and ensure sustainable cooperation.

OUR RANGE OF SERVICES IN MOLD MAKING

► LSR and HCR injection molds

► Multi-component molds

► Prototyping

► Production process development

► DFM - Design for Manufacturing

► Complete automation solutions

► Turnkey systems

► Lifetime spare parts guarantee

► In-house & on-site training 

► Worldwide service and maintenance 

HIGH-QUALITY & EFFICIENT MOLDS

► Modular or customized molds for LSR, HCR and thermoplastics

► Single or multi-component injection molding

► Up to 256 cavities

► Perfectly balanced process for the shortest cycle times

► In-house cold runner technology (pneumatic or electric)

► Highest precision

► Extremely long service life & process stability thanks to the use of high-grade tool steel

► Unbeatable total cost of ownership (TCO) balance sheet

► 24-hour test run of every mold

► Maximum energy efficiency thanks to intelligent tool design and compact construction

STEP BY STEP TO THE PERFECT MOLD

At ELMET, we guide you step by step to the perfect mold and beyond to ensure that your requirements are met.

COMPONENT DESIGN (DFM - Design for Manufacturing)

We work with you on component design, taking into account aspects such as cost, functionality, manufacturability, handling and aesthetics. We support you in the selection of materials and help with material analyses in our laboratory.

SIMULATION

We use advanced simulation techniques to test the functionality and performance of your mold in order to achieve optimum results.

PROTOTYPING

Using state-of-the-art prototyping techniques, we ensure that the design and functions of your product exactly meet your requirements in reality.

CONSTRUCTION

Our experts implement your ideas and requirements using state-of-the-art CAD systems and many years of experience, which form the basis for your perfect injection mold.

MOLD PRODUCTION

With the help of highly qualified specialists, we manufacture your mold with the highest precision using first-class materials and technologies. Elmet's patented cold runner technology rounds off the perfect mold and guarantees a long service life and process stability.

AUTOMATION

At ELMET, we not only offer you the mold, but also a customized automation solution. We fully adapt all automation steps and downstream processes to your individual requirements.

COMMISSIONING

Before delivery, we carry out comprehensive tests and quality checks to ensure that your mold works perfectly and is ready for continuous use.

SERVICE & SUPPORT

We will continue to provide you with our first-class support and expertise after your mold has been installed to ensure that it always works optimally and meets your requirements.

DO YOU HAVE ANY QUESTIONS? PLEASE CONTACT US!

Videos

Wine Plug

1 cavity thermoplast mold + 1-cavity LSR mold
2 K - 2 component injection moulding
TP material: Polypropylene
TP gate technology: Valve gate
Elastomer material: UV-curing LSR
Elastomer gate technology: Valve gate
Demolding: Gripper EOAT on linear robot

Elmet - High grade LSR injection molds for the production of high quality Wine Plugs

Soap dish

1 cavity thermoplast mold + 1 cavity LSR mold
2 K - 2 component injection moulding
TP material: Polypropylene
TP gate technology: Valve gate
Elastomer material: UV-curing LSR
Elastomer gate technology: Valve gate
Demolding: Vacuum EOAT on linear robot

Elmet - High grade LSR injection molds for the production of high quality Soap Dishes

Micro sealing

2 cavity mold with ejector side on turntable
Gate technology: Film
Elastomer material: LSR
Demolding: Vacuum EOAT on robot
Parts analysis with camera

Elmet - High grade LSR injection molds for the production of high quality Micro Sealings

Valve

4 cavity mold
Elastomer material: LSR
Gate technology: Open tip
Demolding: Gripper EOAT on linear robot

Elmet - High grade LSR injection molds for the production of high quality Valves

Cable seal

4 cavity slide mold
Elastomer material: LSR
Gate technology: Open tip
Demolding: Gripperhead on ELMET handling

Elmet - High grade LSR injection molds for the production of high quality Cable Seals

Housing

4 cavity mold for overmolding thermoplastic part
Elastomer material: Selfbonding LSR
Gate technology: Open tip with sprue
Demolding: Gripper EOAT on linear robot
Preheating oven with trays

Elmet - High grade LSR injection molds for the production of high quality Housings

Jet regulator

1+1 cavity thermoplast mold + 1-cavity LSR mold
2 K - 2 component injection moulding
TP material: Polyamid
TP gate technology: Valve gate
Elastomer material: LSR
Elastomer gate technology: Open tip
Demolding: Gripper EOAT on linear robot
In-mold assembly

Elmet - High grade LSR injection molds for the production of high quality Jet Regulators

Bottle nipple

8 cavity mold
Elastomer material: LSR
Gate technology: Valve gate
Demolding: Compressed air

Elmet - High grade LSR injection molds for the production of high quality Bottle Nipples

Sealing

16 cavity mold
Elastomer material: LSR
Gate technology: Valve gate
Demolding: Stripper EOAT on ELMET handling

Elmet - High grade LSR injection molds for the production of high quality Micro Sealings

Peripheral seal

64 cavity mold
Elastomer material: LSR
Gate technology: Open tip
Demolding: Ejector EOAT on ELMET handling

Elmet - High grade LSR injection molds for the production of high quality Peripheral Seals

Single wire seal

256 cavity mold
Elastomer material: LSR
Gate technology: Open tip
Demolding: Gripper EOAT on ELMET handling

Elmet - High grade LSR injection molds for the production of high quality Single Wire Seals