Mold making at Elmet is teamwork. Right from the start, we actively involve our customers in the development process and develop customized solutions.
The success of a project depends on close cooperation between our experienced team and our customers. That is why we maintain open and transparent communication. Right from the initial development phases, we work hand in hand to take all aspects into account. This results in innovative and efficient molds of the highest quality.
Our commitment does not end with the completion of the mold. We accompany our customers throughout the entire service life of the tool and are always on hand to provide advice. This long-term support is an essential part of our service.
At Elmet, we rely on partnership and teamwork to develop the best solutions together with our customers and ensure sustainable cooperation.
► LSR and HCR injection molds
► Multi-component molds
► Prototyping
► Production process development
► DFM - Design for Manufacturing
► Complete automation solutions
► Turnkey systems
► Lifetime spare parts guarantee
► In-house & on-site training
► Worldwide service and maintenance
► Modular or customized molds for LSR, HCR and thermoplastics
► Single or multi-component injection molding
► Up to 256 cavities
► Perfectly balanced process for the shortest cycle times
► In-house cold runner technology (pneumatic or electric)
► Highest precision
► Extremely long service life & process stability thanks to the use of high-grade tool steel
► Unbeatable total cost of ownership (TCO) balance sheet
► 24-hour test run of every mold
► Maximum energy efficiency thanks to intelligent tool design and compact construction
At ELMET, we guide you step by step to the perfect mold and beyond to ensure that your requirements are met.
►COMPONENT DESIGN (DFM - Design for Manufacturing)
We work with you on component design, taking into account aspects such as cost, functionality, manufacturability, handling and aesthetics. We support you in the selection of materials and help with material analyses in our laboratory.
► SIMULATION
We use advanced simulation techniques to test the functionality and performance of your mold in order to achieve optimum results.
► PROTOTYPING
Using state-of-the-art prototyping techniques, we ensure that the design and functions of your product exactly meet your requirements in reality.
► CONSTRUCTION
Our experts implement your ideas and requirements using state-of-the-art CAD systems and many years of experience, which form the basis for your perfect injection mold.
► MOLD PRODUCTION
With the help of highly qualified specialists, we manufacture your mold with the highest precision using first-class materials and technologies. Elmet's patented cold runner technology rounds off the perfect mold and guarantees a long service life and process stability.
►AUTOMATION
At ELMET, we not only offer you the mold, but also a customized automation solution. We fully adapt all automation steps and downstream processes to your individual requirements.
►COMMISSIONING
Before delivery, we carry out comprehensive tests and quality checks to ensure that your mold works perfectly and is ready for continuous use.
► SERVICE & SUPPORT
We will continue to provide you with our first-class support and expertise after your mold has been installed to ensure that it always works optimally and meets your requirements.
1 cavity thermoplast mold + 1-cavity LSR mold
2 K - 2 component injection moulding
TP material: Polypropylene
TP gate technology: Valve gate
Elastomer material: UV-curing LSR
Elastomer gate technology: Valve gate
Demolding: Gripper EOAT on linear robot
1 cavity thermoplast mold + 1 cavity LSR mold
2 K - 2 component injection moulding
TP material: Polypropylene
TP gate technology: Valve gate
Elastomer material: UV-curing LSR
Elastomer gate technology: Valve gate
Demolding: Vacuum EOAT on linear robot
2 cavity mold with ejector side on turntable
Gate technology: Film
Elastomer material: LSR
Demolding: Vacuum EOAT on robot
Parts analysis with camera
4 cavity mold
Elastomer material: LSR
Gate technology: Open tip
Demolding: Gripper EOAT on linear robot
4 cavity slide mold
Elastomer material: LSR
Gate technology: Open tip
Demolding: Gripperhead on ELMET handling
4 cavity mold for overmolding thermoplastic part
Elastomer material: Selfbonding LSR
Gate technology: Open tip with sprue
Demolding: Gripper EOAT on linear robot
Preheating oven with trays
1+1 cavity thermoplast mold + 1-cavity LSR mold
2 K - 2 component injection moulding
TP material: Polyamid
TP gate technology: Valve gate
Elastomer material: LSR
Elastomer gate technology: Open tip
Demolding: Gripper EOAT on linear robot
In-mold assembly
8 cavity mold
Elastomer material: LSR
Gate technology: Valve gate
Demolding: Compressed air
16 cavity mold
Elastomer material: LSR
Gate technology: Valve gate
Demolding: Stripper EOAT on ELMET handling
64 cavity mold
Elastomer material: LSR
Gate technology: Open tip
Demolding: Ejector EOAT on ELMET handling
256 cavity mold
Elastomer material: LSR
Gate technology: Open tip
Demolding: Gripper EOAT on ELMET handling